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Metal Cold Storage Solutions

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Metal Cold Storage Solutions with PUF Insulation

We specialize in the design and execution of pre-engineered metal cold storage structures, integrating high-performance PUF (Polyurethane Foam) insulated panels to ensure superior thermal efficiency, durability, and long-term operational reliability. Our solutions are tailored for industries such as food processing, pharmaceuticals, dairy, logistics, and agro storage, where precise temperature control and hygiene are critical.

Our cold storage systems are built using a robust PEB (Pre-Engineered Building) framework, allowing faster construction, cost optimization, and scalability for future expansion. The use of advanced PUF insulated panels significantly reduces heat ingress, ensuring consistent internal temperature, lower energy consumption, and improved refrigeration efficiency. With our expertise in both structural fabrication and civil integration, we deliver complete turnkey solutions from foundation to final installation—ensuring seamless execution without disrupting ongoing operations.

Why Metal Cold Storage with PUF Panels?

  • Compared to conventional RCC structures, PEB-based cold storage offers:
  • Faster project execution (30–40% quicker timelines)
  • Superior insulation performance with minimal thermal loss
  • Lower operational costs due to energy efficiency
  • Lightweight structure reducing foundation load
  • Flexibility for future vertical or horizontal expansion

We provide end-to-end execution, including:

  • RCC footing and civil foundation work
  • Fabrication and erection of PEB steel structure
  • Supply & installation of PUF insulated wall and roof panels
  • Structural integration for refrigeration system support
  • Drainage, slope, and insulation-ready flooring provisions

Technical Specifications – PUF Insulated System

1. PUF Panel Configuration

Thickness: 60 mm / 80 mm / 100 mm / 120 mm (as per application)
Core Density: 38–42 kg/m³
Thermal Conductivity: 0.022 – 0.028 W/mK
Fire Rating: B2 / B3 (PIR option available for enhanced fire resistance)

2. Thermal Performance (U-Value)

60 mm Panel: 0.36 – 0.40 W/m²K
80 mm Panel: 0.28 – 0.30 W/m²K
100 mm Panel: 0.22 – 0.25 W/m²K
120 mm Panel: 0.18 – 0.20 W/m²K
(Lower U-value ensures better insulation and reduced energy consumption)

3. Panel Facing (Outer & Inner Skin)

Material: PPGL / PPGI (JSW / Tata make)
Outer Sheet: 0.50 mm
Inner Sheet: 0.40 / 0.50 mm
Coating: AZ150 / Z120 corrosion-resistant coating

4. Jointing & Sealing System

Tongue & Groove interlocking system
PU sealant for airtight joints
Optional cam-lock system for modular installations

5. Structural System (PEB Framework)

High-grade E250 / E350 structural steel
GI/Z purlins for panel support
Fasteners with EPDM washers for leak-proof fixing
Designed as per IS / AISC standards

6. Temperature Suitability

60–80 mm: +5°C to +15°C (Chilled storage)
80–100 mm: 0°C to +5°C (Dairy / pharma)
100–120 mm: -18°C to -25°C (Frozen storage)

Our Strength

  • With in-house fabrication capabilities, advanced machinery, and extensive experience in industrial, hospital, and infrastructure projects, we ensure:
  • Precision engineering and quality control
  • Timely delivery with committed schedules
  • Cost-effective yet high-performance solutions
  • Execution without disruption to ongoing operations

Conclusion

Our metal cold storage solutions are engineered to deliver maximum efficiency, durability, and scalability, making them a future-ready investment for temperature-controlled infrastructure. By combining PEB technology with high-grade PUF insulation, we create structures that not only meet today’s operational demands but also adapt to tomorrow’s expansion needs.

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